XBAR Printhead Technology
Revolutionary digital inkjet technology for industrial applications
The XBAR printhead represents the pinnacle of digital inkjet technology, offering exceptional print quality and reliability. Available in both 4-inch and 9-inch widths, it delivers precise droplet control and consistent performance across various substrates.
Powered by Fujifilm's cutting-edge Samba printhead technology and integrated with Fuji Dimatix fluid systems, the XBAR provides seamless compatibility with the Universal Controller for complete system integration.
Direct Kodak Versamark Replacement: The XBAR system with Universal Controller is a direct replacement for Kodak Versamark systems including the 4" 6240, 9" DT90, and DH9000. We also offer replacement solutions for 1" and 2" Kodak systems - contact us to find out more about your specific requirements.
Key Features
- 1200 x 600 DPI resolution for exceptional print quality
- Fujifilm Samba G3L printhead technology
- Universal Controller compatibility
- Fuji Dimatix fluid system integration
- Variable drop size technology (6 picoliters)
Interested in XBAR Technology?
Contact us for technical specifications, integration support, and system solutions.
Get Quote KaoCollins Innovation DayTechnical Specifications
Performance
- Print Resolution
- 1200 x 600 DPI
- Print Speed
- Up to 1750 f/min
- Droplet Size
- 6 picoliters (variable)
- Print Distance
- 2mm from substrate
Printhead Configurations
- 4" Module
- 2 arrays × 3 Samba G3L
- 9" Module
- 1 array × 6 Samba G3L
- Nozzle Count
- 11,264 nozzles per array
- Printhead Lifetime
- 10,000-20,000 hours
Technology Integration
KaoCollins Universal Controller
Seamless integration with KaoCollins Universal Controller for precise waveform control and system optimization
Fujifilm Samba
Advanced Samba G3L printhead technology delivering exceptional print quality and reliability
Fuji Dimatix
Professional fluid systems providing precise ink delivery and management for optimal performance
Applications
Direct Mail
High-volume personalized printing for direct mail campaigns with variable data capabilities
Transactional Documents
High-speed printing for bills, statements, and transactional documents with superior quality
Labels & Packaging
Variable data printing for labels and packaging applications with precise barcode generation
System Benefits
Operational Efficiency
- • 1-5 minute restart times
- • Idle mode capability (no full shutdown)
- • No charge shorts or lengthy shutdowns
- • Up to 50% ink consumption reduction
Print Quality
- • 1200 x 600 DPI resolution
- • Variable drop size technology
- • Precise droplet placement
- • Consistent print quality
XBAR Printhead Key Benefits
Revolutionary advantages that transform your printing operations
Maximum Uptime
No charge shorts, no streakers, continuous operation without interruptions
Cost Savings
40-50% less ink consumption, no pay per hourly charges for refurbishments
Reduced Downtime
Minimal maintenance requirements, faster restart times, less waste
Compact Design
Smaller footprint, lower power consumption, space-efficient solution
Customer Success Story
American Litho - XBAR System Success
Location: Carol Stream, IL, USA
Challenge: Replace existing Kodak Versamark Printing system
Solution: KaoCollins XBAR printhead system with Universal Controller
Related Items
X-BAR System Overview
The X-BAR system revolutionizes traditional printing by introducing digital, variable printing capabilities, including barcodes, text elements, logos, and more. It employs drop-on-demand inkjet technology that is both reliable and cost-effective, while delivering outstanding image quality, even in font sizes as small as 2 points and 1D barcodes as tiny as 6.7 mils.
X-BAR seamlessly integrates with legacy systems and is supported by Fujifilm's cutting-edge Samba Printhead technology, KaoCollins' superior ink products, and Phoenix Digital Solutions' expertise, ensuring a smooth transition to modern inkjet technology for applications such as direct mail, transactional printing, promotional materials, and beyond.
💧 Ink and Substrate Compatibility
Compatible Inks
- • Water-based dye inks
- • Water-based pigment inks
- • Pigment polymer inks
- • UV-curable inks
- • Electron beam (EB) curable inks
Ink Consumption: Up to 50% reduction compared to legacy systems
Substrate Compatibility
- • Porous bond papers
- • High-gloss coated stock
- • Films and foils
- • Various industrial substrates
Note: Matched with the right ink for optimal results
X-BAR Applications
Direct Mail
Variable data printing for personalized mail campaigns
Transactional Printing
High-speed variable data for bills and statements
Promotional Materials
Custom logos, barcodes, and variable content
X-BAR Benefits
Operational Efficiency
- • Idle mode capability (no full shutdown)
- • No charge shorts or lengthy shutdowns
- • Up to 50% ink consumption reduction
Print Quality
- • 1200 x 600 DPI resolution
- • Variable drop size technology
- • Precise droplet placement
- • Consistent print quality
Technology Overview
SAMBA Printhead Technology
SAMBA is an extensible "printhead on a chip" technology analogous to the evolution of Integrated Circuits (IC) to Large Scale Integration (LSI). This breakthrough in industrial inkjet printhead design combines the packing density and cost of Thermal Ink Jet (TIJ) with the high throughput of Continuous Ink Jet (CIJ) while providing the operational flexibility of Piezo Ink Jet (PIJ).
SAMBA is developed by: Fujifilm
MEMS Technology
Silicon Micro-Electro-Mechanical Systems (MEMS) are used in piezo printhead 'channel' plates, the channels from the ink manifold to the actuator chamber, and then to the nozzles. These ultra-small components make high-speed, high-resolution industrial inkjet printing possible.
Resolution Options: 300, 600, or 1,200 DPI process resolution